Stop Roll Blind Spots Before They Stop Production
COROL gives corrugated plants full roll control from ASN receiving to splicer consumption, with traceability, partial-roll accuracy, and floor-ready execution in one system.
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Lower inventory variance
Physics-based partial-roll calculations reduce reconciliation gaps and increase stock confidence.
Fewer unplanned stops
Splicer-ready allocation and live queue visibility keep production continuously fed.
Faster receiving cycles
ASN-guided receiving and barcode-first actions cut dock-to-stock time.
Operational dashboard for day-to-day plant monitoring.
Executive dashboard for KPI trends and management visibility.
End-to-end lifecycle visibility
Track each roll from supplier ASN to final corrugator consumption.
Accurate partial-roll reconciliation
Physics-based estimation for remaining weight and linear meters.
Floor-ready touchscreen UX
Operator and clerk stations designed for speed, not ERP complexity.
Built for Real Corrugated Plant Bottlenecks
COROL addresses the highest-impact issues in roll operations: inventory variance, weak traceability, reactive quality control, and avoidable production delays.
Plant Workflow in 4 Steps
Every team sees the same roll identity and status transitions, from inbound ASN to final consumption.
- Supplier ASN creation and inbound planning
- Receiving, labeling, and storage positioning
- Splicer allocation, mount, and live consumption
- Partial-roll reconciliation and next-use readiness
Operator station showing queue priority, Position A/B status, and consumption actions.
Three Core Advantages
The strategic difference is lifecycle control plus cost intelligence plus floor execution in one connected operating model.
Complete Roll Lifecycle Control
8-state roll status machine, real-time audit trail, automatic quality-hold enforcement.
Intelligent Partial Roll Tracking
Diameter-based calculations, multi-stage partial support, reduced inventory variance.
Floor-Ready Operator Interfaces
Full-screen Splicer and Clerk stations with low-click actions and clear priorities.
Deep Dive: Real-Time Cost and Inventory Control
Manage stock value, average cost per ton, landed cost, and live roll availability in one operational control layer for finance and operations.
Cost module: live inventory valuation, average cost per ton, landed cost governance, and controlled adjustments.
Inventory module: instant search, roll status visibility, movement traceability, and production-ready availability.
All Application Features
Operational Dashboard
Live KPIs for daily execution: stock posture, active ASNs, quality holds, and flow status.
ASN Module
Inbound readiness, expected delivery tracking, and receiving verification.
Receiving Module
Fast receiving workflow, barcode scan, and instant labeling.
Inventory Module
Multi-filter search, exact rack and location visibility, and movement history.
Production Module
Job queue, roll allocation, and real-time consumption visibility.
Operator Station
Position A/B monitoring, live queue priorities, and one-tap splicer actions.
Quality Module
Inspection workflows, quality holds, and traceable issue resolution.
Cost Module
Inventory valuation, average cost per ton, landed cost, adjustments.
Reporting and Admin
Role permissions, governance controls, and decision-ready reporting.
Role-Based Execution
Splicer Operator
Position A/B status, queue priority, and one-tap consumption actions.
Receiving Clerk
ASN receiving, stock movement, and location/label confirmation.
Warehouse Supervisor
Storage discipline, exception handling, and receiving throughput oversight.
Quality Inspector
Inspection plans, hold/release decisions, and traceable non-conformance control.
Production Planner
Queue balancing, roll readiness validation, and corrugator feed continuity.
Plant Manager
End-to-end traceability, inventory consistency, and risk visibility.
Clerk station for ASN verification, stock movement, and traceable labeling.
Consumption completion with trace continuity.
8-State Roll Lifecycle Graph
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Operational Impact
- Up to 75% less inventory counting effort
- Faster receiving and warehouse movement throughput
- Lower production stops and fewer roll-handling errors
FAQ
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